Lightning Strike Protection

PPG aerospace lightning strike protection

Lightning Strike Protection

Dexmet MicroGrid® expanded materials are configured to exceed lightning protection standards and verification test methods.

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Market Overview

Aluminum has been the principal material used in aircraft and aerospace construction for over 60 years. With the growing interest to construct more efficient aircraft, manufacturers are designing more components out of light-weight composite materials.

Current composite structures include engine nacelles, flaps, wing tips, and even rotary blades on helicopters and wind turbines. Composites, however, are poor conductors of electrical current. Without proper protection, they are susceptible to severe damage in the event of a lightning strike. When Dexmet expanded aluminum and copper MicroGrid materials are incorporated into the surface of these composite structures, the lightning strike energy is dissipated over the surface of the component, which prevents damage to the composite material below.

  • Lightweight & Flexible
  • Single Unit Structure Won't Unravel
  • Controlled Open Area Conductivity to 200,000 amps

For Wind Blade applications, as with all rotary blades, lightning is more prone to hit the leading edge and the outer blade surfaces towards the tips where the highest amount of static energy is generated. For these locations, the heavier, more conductive materials are utilized. As you move towards the root of the blade, a lighter weight material can be incorporated to reduce weight and cost. The variability with Dexmet’s expanding process provides the capability of producing a custom material based on desired weight, conductivity, or open area to meet exact application requirements.    

Common Applications for our Lightning Strike Protection Material

For aircraft, carbon-fiber turbine blades, and other composite-based structures

Aerospace
Dexmet materials are configured to exceed lightning protection standards and verification test methods when implemented in aircraft surfaces and components. All configurations minimize weight while maximizing conductivity.

Wind Turbines
Dexmet has configured new, more conductive materials to satisfy the new criteria for lightning protection on wide blades and generator nacelles.

Non-Aerospace
Our expanded material is used to protect residential gas lines, marine and land-based masts, and other high value structures.

PPG aerospace engineered materials lightning strike helicopter